Coating plant equipment:
Painting robots – Robotic powder coating stations
Painting robots are a key element of modern powder coating plants, ensuring not only excellent coating quality, but also high production efficiency. Process automation eliminates human error, ensuring consistent paint application and uniform distribution. Our painting robots enable precise control over application time, spray pressure, and paint stream width, resulting in uniform, durable, and defect-free paint coatings.

Robotic painting stations ensure:
Process repeatability
Consistent parameters guarantee identical results in every production batch.
Coating thickness control
Precise paint application reduces material consumption without compromising quality.
Reduction of edge effect
Even surface coverage eliminates excess paint at edges.
Efficiency with 3D parts
Effectively paint complex geometric elements without compromising quality.
Intuitive programming
Modern painting robots offer intuitive programming methods that eliminate the need for advanced automation knowledge. The operator can manually guide the robot arm along a pre-set trajectory or use 3D scanners and CAD files to automatically generate the spray path. This allows the setup process to take just seconds, allowing for rapid adjustment of application parameters to the specific parts being painted. Additionally, control systems enable real-time modification of spray gun settings, which optimises paint consumption and guarantees high-quality coatings.

Synchronisation with the production line
Painting robots can be fully integrated with application systems and other production line components, such as paint booths, feeders, and manipulators. Synchronising the robot’s operation with the production line ensures precise painting at the right time, eliminating the need for operator intervention. Sensors that detect the position and speed of the parts allow for the painting cycle to be perfectly adapted to current conditions, guaranteeing smooth operation and maximum efficiency of the system.

Combining a booth and a painting robot
Modern painting booths combined with robots guarantee the highest process quality and material savings. Advanced powder excess absorption systems, based on aerodynamics, effectively eliminate paint loss and minimise the need for booth cleaning. Robots equipped with precise manipulators and oscillators allow for precise painting of even complex shapes, ensuring uniform coating thickness. Digital control systems enable precise control of each stage of paint application, down to the nearest centimetre, significantly increasing process repeatability.